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Worker applying Ideal Drymix wall plaster for smooth interior finish

Smart Contractors Switch to SprayPlast

Manual Plastering is Dead: Why Smart Contractors are Switching to SprayPlast™ Is your site slowing down because you can’t find enough skilled masons? Are you tired of seeing 20% of your expensive sand and cement wasted on the floor as “rebound”? If you are running a residential or commercial project larger than 10,000 sq. ft., manual plastering is quietly killing your margins. It is slow, inconsistent, and dangerously dependent on a labour force that is becoming harder to find every single day. The future of Indian construction isn’t about working harder—it’s about working smarter. Enter SprayPlast™, the advanced machine-plastering system from Ideal Drymixes that allows contractors to achieve higher output with a fraction of the workforce. The “Hidden Math” of Plastering: Manual vs. Machine Cost Most contractors look at the price of a bag of ready-mix plaster versus loose sand and cement and think, “Manual is cheaper.” But that is incomplete math. You are calculating the Material Cost, not the Total Installed Cost. Let’s look at the real-world efficiency difference:

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Construction workers placing concrete using crane on building structure at site

COMPANY HISTORY

Ideal Drymixes Pvt. Ltd was established in the year of 2008 and has grown into a forward looking dry mix manufacturer in the span of few years. Our focus has been to add significant value to the vibrant Indian construction industry by providing products that enhance on-site productivity in critical areas. This obsession to move forward and change how thing are being down at present is what led us to be at the forefront of machine plastering technology in South India. The year was 2008 when Mr. Joy Panikulam, a technocrat with over 40 years of experience in the Middle East construction industry, took his first leap into launching what would become a progressive and pioneering dry mix manufacturing company. Starting with a single product – Ready Mix Plaster (IDEAL MANPALST)- the company then managed to evolve by reinventing itself regularly and getting into new product lines such as Wall Putty (IDEAL WALLMATE), Tile Adhesive range (IDEAL TILEMATE RANGE) etc while always sticking to its core values of providing honest service and products of exceptional quality. Our production facility at Karur, Tamil Nadu was commissioned in less than nine months and has subsequently grown from a monthly capacity of 25 to 1000 metric tonnes in a short span of time. Our experienced management brings a global perspective in production quality, efficient logistics and thereby adding value for our customers at every stage. This relentless commitment towards quality and delivering the absolute best is validated by both ISO 9001:2015 and 18001 certifications from DAS (UKAS accredited).All our production lines have been designed to meet industry defined benchmarks, thereby enabling us to efficiently produce a wide range of innovative and high performance ready-mix products. With the help of this same technology we ensure that quality is consistent across every single batch that leaves our factory. Both our experienced sales and production teams will always be at your service to ensure on-time delivery as well as a stress free business environment. Ideal Drymixes prides itself on being at the forefront of new technologies and pushing the boundaries to improve contemporary methods employed at the construction site. We look to broaden our horizons and be reliable partners with key market participants in the ever growing Indian construction industry. Join hands us with us and grow along with an innovative construction technology business. To know more about our product range and the exciting business opportunities we have to offer, please contact Mr. Roshan : +91 70228 25584Ms. Merline : +91 91480 03683 Or alternatively you can send us a mail on info@idealdrymixes.com with your specific queries. Website Address : www.idealdrymixes.com

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Worker applying wall putty on ceiling and wall edges for smooth interior finish

IDEAL CEILINGPLAST

Ideal Ceilingplast MORTAR FOR SKIM COAT APPLICATION – HIGHER STRENGTH IN THINNER LAYERS Introducing a cotemporary solution to plastering where undulations are minimal. CEILINGPLAST is a product consisting of 2 components that is manufactured by IDEAL DRYMIXES to serve the purpose of plastering in layers of as thin as 6 mm.  This requires the mortar to have exceptional strength as conventional site-mix material, consisting of sand and cement alone, has to be applied in thickness of at least 12 mm to achieve the required adhesion and avoid crack formation in the future. Avoiding having excess material where it is not required greatly reduces both manpower reliance and material expenses involved. IDEAL CEILINGPLAST is a product that consists of 2 components, which are namely BASE COAT and FINISH COAT. BASE COAT – a grey cement polymer modified mortar that can be applied in coats as thin as 6 mm. CEILINGPLAST FINISH COAT – a white cement polymer modified render to give the finishing touches and prepare the surface for painting (if required). This product can be applied in layers of upto 2 mm in thickness. Our system, therefore, provides an end-to-end solution where a surface with minor undulations can be leveled without the need of excessive mortar as usually done. Applying the leveled surface with a white cement based render further eliminates the need for any further finishing*   A higher ratio of cement to aggregates along with a specific mix of additives and polymers is what ensures the required strength to hold the plastered surface even for the thinnest of layers. This same objective can never be achieved with conventional site mix consisting of merely sand and cement that is not optimized for skim coat application. The immense value our product offers is truly realized when you consider how easy it is to apply. Being a polymer-modified mortar with specific high quality additives, the product is extremely easy to work with to the extent it can be applied using a putty blade by a painter! Imagine the pliability of a mortar that can be applied by a painter, which in turn would lower your labor cost right away. Furthermore, the productivity while working on surfaces like a ceiling substrate, challenging as it is, is greatly improved meaning at least twice the area can be completed when compared with conventional means. Add to this that overnight curing is sufficient for CEILINGPLAST – BASE COAT, which means you can finish your project at lightning speed.   After the application of BASE COAT, CEILINGPLAST – FINISH COAT can be applied the following day to finish the area with little hassle. All this with minimal wastage as the product is a ready-mix, just needing water to be added. Elimination of several intermediary steps makes it a streamlined process that delivers outputs simply not imaginable with conventional plastering. IDEAL CEILINGPLAST is an extremely versatile product that can be used on a variety of substrates such as concrete slab, AAC blocks, hollow/solid blocks etc. All this without the hassle of applying any bonding agent or chemicals to ensure the require adhesion.   Forget about the old ways of plastering and adopt the convenient and hassle free experience our product has to offer. ADVANTAGES IN BRIEF Product Versatility: IDEAL CEILINGPLASTis suitable for both pre-cast and conventional buildings. This product can be applied directly to either new or old surfaces of pre-cast concrete, aerated concrete, sand/cement, fair-faced or level brickwork, etc. No Putty or Primers: The finished plaster surface does not require putty or priming before painting, thus saving time and money. No Wastage:As the product is applied with a spatula, high wastage of sand/cement render encountered in conventional ceiling plastering is totally avoided, resulting in the saving of substantial material and labor cost. Made using Anti-Crack, Resilient Material:Due to the presence of high-quality polymers and carefully graded additives, IDEAL CEILINGPLAST is safe from cracks which can form in the case of sand/cement plaster. No Curing:Due to thin layers of application, curing can be practically avoided. Prolonged curing of normal plaster in addition to being expensive leaves the area water logged and messy below. High Adhesive Strength:Due to the presence of polymers, cement-based additives and thin layers used during application, adhesion of CEILINGPLAST is exceptionally high. 45% Lesser Dead Load:10 mm of plastering done with CEILINGPLAST will weigh approximately 18 kg/m3 whereas traditional plaster at the minimum applicable thickness of 15 mm will weigh approximately 33 kg/m3 – a weight reduction of nearly 45%! Attractive Textures:Ceilings can be finished with attractive textures during application itself. Environmentally Friendly:IDEAL CEILINGPLAST uses products that are all water-based, applicator-friendly and environmentally safe. IDEAL CEILINGPLAST is an attractive solution for projects of any scale given the prevailing market condition where labor shortages are a striking reality. Our qualified expertise is unmatched in this field and our well-trained staff on the subject is at you service.  Partner with the company that is truly at the forefront of enhancing productivity in the domain of plastering and grow along with us to see the true potential that lies ahead.   *Note: If an off-white final finish is what is required, painting the surface after application of CEILINGPLAST – FINISH COAT can be all together avoided.

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Workers applying cement plaster on exterior brick wall for smooth finish

MACHINE PLASTERING

Machine Plastering In an industry that demands lower handover time and quality focused results, traditional plastering methods can be cumbersome and time consuming, both of which make them inefficient. This has led to the need for finding technology-based solutions that reduces dependency on labor. The solution to this complex dilemma is IDEALs MACHINE PLASTERING SYSTEM. THE MATERIAL What is IDEAL SPRAYPLAST and why a READY-MIX? IDEAL SPRAYPLAST is a ready mix mortar, exclusively formulated for machine application that is manufactured in a tightly controlled factory setting to ensure consistency lacking in conventional site-mix. Along with this, a factory-produced item means we can customize the product as per the projects’ specific requirements.Being a proven ready-mix mortar, the product does not require addition of any chemicals or sand of a specific grade which in turn allows the applicator to focus on project execution alone without having to waste precious time on attending to machine related issues caused as a result. Furthermore, finer details such as conformity to a defined particle size distribution of sand as well as right proportions of chemicals & additives can be ensured.Use of conventional mortar mix of cement and sand, hand mixed at site is an outdated practice with a myriad of issues like wastage, lack of consistency and most importantly poor overall productivity. Conventional site mix also lacks the characteristics and additives required for it to be able to flow through the machine and be sprayed after. Therefore the most obvious and effective solution is to use a proven ready mix product like IDEAL SPRAYPLAST for your machine application needs. THE MATERIAL How are we different from other material manufacturers? Having extensive hands on experience in this field, we understand the need and importance of qualified technical expertise when it comes to machine operation. This is why to bridge the gap between a proven product and complex plastering machine, we are offering an operator as part of our package. Being formally trained, this individual has the required skill set to resolve most machine related issues on site itself. He will also be involved in critical day to day operation related activities such as setting the required pressure for spraying, replacing a worn out rotor stator and overseeing spraying activity in general. This way the customer has reliable on-site expertise throughout the entire project duration and peace of mind that work wont get affected due to any costly downtime. This competent individual foresees any problem as well as makes sure that consistent spraying takes place on a daily basis without any delay making machine plastering a viable and practical option unlike how its thought out to be. THE MACHINE Are you sure your using the right machine? We provide you with imported, state-of-the-art machines which have been used extensively with our material in the harshest of site conditions.To provide the customer further peace of mind, highly proficient operators manage the machine from start to finish. The maintenance and service needs of the machine will be taken care of by our professional team around the clock, thus ensuring consistency in your project schedule. Our value proposition in exchange for your trust Being an approved applicator of IDEAL DRYMIXES opens doors to an exciting world of opportunities taking into account the prevailing market conditions. IDEAL has proven its proficiency in the business of machine plastering by developing its product – IDEAL SPRAYPLAST – over years of strenuous R&D efforts. What sets us apart is that we see you as a partner in every way which can be seen with level of support we commit to. Furthermore we see ourselves as far more of a solution/technology expertise provider rather than just a material manufacturer. As an applicator you and your team will be the recipients of un-matched support that very few companies are able and willing to provide.The benefits you will enjoy, which are not limited to the following, as an approved applicator of IDEAL DRYMIXES – Training given to your masons and supervisory personnel at our facility We will provide your masons working knowledge of our material as well as train the supervisory team on how to carry out day to operation as per our proven system to ensure maximum output per mason. The training will be carried out at our well-equipped facility located in Karur, Tamil Nadu. This practical exposure will help your team be confident and replicate the work that needs to be done at site while be prepared for any obstacle that may have to be faced. A qualified team to support you day in and day out IDEAL will provide you with extensively trained professionals to help you with all possible queries and obstacles. Having vast experience in each and every aspect of machine plastering, we will help your team achieve the stated outputs through both on site as well as remote assistance. Proficient technicians to operate the machines Highly trained and skilled operators will help you ensure consistent spraying is done on a daily basis, thus taking care of the most uncertain part of the entire process leaving you free of any hassles. These skilled individuals have the ability to operate as well as maintain the machines and their vast experience with onsite work helps them with foreseeing and rectifying any problem that may come up. Material that gives you the flexibility Being an in-house engineered and manufactured product, you can ask for the mortar to be customized as required for the project. Customization can be done in terms of – *Cement to Sand ratio*Having value added feature such as integral water-proofing, added crack resistance etc*Packing size (standard packing is 20 KG HDPE bags)*Use of M-sand or River sand (depending on river sand availability)   Providing machines (depending on availability) Wouldn’t it be good to try out machine plastering without having to invest in a machine upfront. Reliable machines are a considerable investment, which without the right expertise can be a wasted resource. With our machines, you can avoid having to worry about this

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Worker applying wall putty on interior wall using putty knife

IDEAL GYPLAST

GYPSUM BASED MORTAR – EXCLUSIVELY FOR MACHINE PLASTERING Introducing to you the future of gypsum plastering for the Indian construction industry, today. Conventional methods of gypsum plastering are both cumbersome and lead to a high level of wastage. Our system, in which a specially modified form of Iranian gypsum mortar with the purity of 96%+ is used in conjunction with a rotor stator-based plastering machine, solves these problems significantly. The machine effortlessly sprays the gypsum-based material onto the surface, which can then be finished manually by skilled masons. The higher than usual viscous material sticks onto the desired surface, which lowers the rebound loss considerably. If employed efficiently, this system can produce results of at least double the output from the same mason with on-site wastage reduced considerably.  PARAMETERS UNIT SPECIFICATIONS       Color   White Initial Setting Time Min 8 – 10 Final Setting Time Min 16 – 18 Water Stucco Ratio % 70 – 75 Compressive Strength N/mm2 15 – 17 Flexural Strength N/mm2 5 – 6 Fineness % 200 mesh passing size > 96 CaSO4 ½ H20 % >97 Sodium Chloride % <0.01 Silica Oxide % <0.50 Calcium Carbonate % 0.08 – 0.09 Iron Oxide (Fe2o3) % <0.05 Gypsum Binder Content % 86 Adhesive Strength N/mm2 0.25 Surface Hardness N/mm2 4.30 Surface Coverage 0.6 – 0.7 sq.ft (per Kg) at 12 mm thickness Double the productivity of your existing labor force Labor is a key resource in construction, which is becoming more and more scarce as well as costly as we move forward. Add to this the fact that skilled masons for gypsum plastering are a rare commodity as the expertise required is very different from the usual method of using cement-based mortars. In such an environment, reducing reliance on labor as well as improving the productivity of the existing team becomes critical. This is where IDEALs’ machine applied gypsum plastering system comes into the picture. With the machine being able to spray in excess of 2500 sq.ft of area in a day (with 4 hours of operation which can be increased as well), a team of proficient masons can finish this area effortlessly. Also to be considered is that our material, which is modified at our own facility, comes in a pre-mixed form and needs to be just fed into the machine that takes care of mixing it with the required amount of water for spraying. Machine mixing ensures the same consistency of the material is sprayed every time and eliminates the need for manual mixing that gives inconsistent results. Along with increasing the output of masons, the need for support labor as well as additional supervisory personnel is greatly reduced which means a smaller team can achieve the same or even more output when compared with the contemporary method.  All these savings in labor will translate to a more economical solution for your plastering needs in the long run. Reduce wastage considerably Our material that is modified with the use of specific additives, sticks onto the surface much better compared to conventional Gypsum used for manual plastering. This means your masons will have more time for finishing the sprayed area. Not only does this improve the labor productivity as explained above but also reduces the chance of material falling off. Gypsum once fallen on the ground, apart from making the area messy, is practical of little use with most of it going to waste. The actual material cost is much higher as a result when considering this high level of wastage. The fact that our materials’ open & setting times can be modified further allows the worker to carefully work on the applied area and reduce wastage to the bare minimum. Why chose IDEAL DRYMIXES? THE OPERATOR How are we different from other material manufacturers?   Having extensive hands-on experience in this field, we understand the need and importance of qualified technical expertise when it comes to machine operation. This is why to bridge the gap between a proven product and a complex plastering machine, we are offering an operator as part of our package. Being formally trained, this individual has the required skillset to resolve most machine-related issues on site itself. He will also be involved in the critical day to day operation related activities such as setting the required pressure for spraying, replacing a worn-out rotor-stator (a major consumable for the machine), and overseeing spraying activity in general. This way the customer has reliable on-site expertise throughout the entire project duration and peace of mind that work won’t get affected due to any costly downtime. This competent individual foresees any problem as well as makes sure that consistent spraying takes place on a daily basis without any delay making machine plastering a viable and practical option unlike how it’s thought out to be. THE MACHINE Are you sure you are using the right machine? We provide you with imported, state-of-the-art machines which have been used extensively with our material in the harshest of site conditions. To provide the customer further peace of mind, highly proficient operators manage the machine from start to finish. The maintenance and service needs of the machine will be taken care of by our professional team around the clock, thus ensuring consistency in your project schedule.   Our value proposition in exchange for your trust   Being an approved applicator of IDEAL DRYMIXES opens doors to an exciting world of opportunities taking into account the prevailing market conditions. IDEAL has proven its proficiency in the business of machine plastering by developing its product – IDEAL SPRAYPLAST – over years of strenuous R&D efforts. What sets us apart is that we see you as a partner in every way, which can be seen with the level of support we commit to. Furthermore, we see ourselves as far more of a solution/technology expertise provider rather than just a material manufacturer. As an applicator, you and your team will be the recipients of un-matched support that very few companies are able and willing to provide. The benefits you

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Applying Ideal Drymix plaster with trowel for smooth wall finish

READY MIX PLASTER – IDEAL MANPLAST AND MANPLAST PLUS

KEY POINTS ABOUT COMPANY Ready-mix plaster is prepared by blending cement, graded aggregates and additives (if any) in a controlled factory setting to ensure consistency in proportions as well as overall quality. It drastically improves on-site productivity and reduces labour dependency as many of the intermediary steps of conventional plastering are avoided all together. These steps include sieving sand, shifting lose material as well as mixing sand and cement manually which usually results in inconsistent mortar ratios. Since all the required raw materials have already been mixed in defined volumes, all one has to do is add water to our product and apply as in the case with regular mortar. All this adds up to an enhanced expected daily output of nearly 15-20% in terms of area (sq.ft)/mason which will reduce your labour costs as well as other incidental expenditures regularly incurred with conventional site mix. Not having to deal with lose material (sand and cement) reduces wastage considerably. Nearly 20% of cement by weight is blown away by wind which constitutes a significant hidden cost when mortar is prepared on site. IDEAL MANPLAST, being packed in a defined volume of 40 KG bags with an inner liner, can be used with any remaining quantity at the end of the day’s work easily stored away. Being a factory made product, blending of sand and cement is done mechanically which in turn guarantees through mixing which is not the case when done manually at site. Improper mixing leads to several issues during application such as the mortar falling of the surface regularly during application which is known as rebound loss. Even more serious is that chance of cracks developing on the plastered surface in the future is high. Therefore with a ready mix product you can be assured that both rebound loss and shrinkage cracks are greatly reduced. The sand used being of a certain grade, restricted for particle size, further enhances the benefits of using a ready mix mortar. This greatly improves workability of the mortar which would allow the masons to work with more ease and finish faster as it requires less effort to level and finish the areas where plastering is done. Sieving at site is a cumbersome and time consuming process which dampens productivity affecting both the speed of work as well as quality of the plastering being done. WHY IDEAL MANPLAST? In a market traditionally driven by manually mixed products on site, IDEAL DRYMIXES has been providing solutions to meet the growing demand for higher productivity since 2008. The Indian construction industry is in a transitory phase where more and more customers are looking for higher quality products that make site management easier. The streamlining of various supply chains and delivering a product that takes several uncertainties out of the chaotic environment found at a construction site will result in tangible long term monetary benefits as well. This philosophy of delivering products for the future is what lead to the introduction of our proven ready mix plaster – IDEAL MANPLAST. Optimal use of raw materials,  mechanization as well as standardization of the manufacturing process on the whole has made this product a tried and tested one in several projects across South India (please refer to the list of few projects where this product was used given below). Along with the product, the customer would be a beneficiary of IDEALs (an ISO certified company) industry leading service. Being a factory made in-house product, we can manufacture the mortar as per the specific requirements of the project. This could be in terms of altering the cement to sand ratio, having valued added features such as – integral waterproofing, enhanced crack resistance and any other additive specifically required for the project thus providing the much needed product flexibility that most other manufacturers cannot offer. Our experienced and proficient team also sees to it that all the required support, both technical and supply related are at your doorstep. We strive to offer the best logistical support by ensuring orders are delivered on time as well as providing around the clock support for our customers.   IDEAL MANPLAST PLUS The most recent addition to our range is a specially formulated mortar – IDEAL MANPLAST PLUS – that offers several value added features in one product. This product has been designed and developed from the ground up with attention to minute details such as particle size of sand used which follows a specific distribution curve to optimize workability and coverage while at the same time minimizing any chances of shrinkage cracks developing in the future. Certain high quality imported admixtures are present to give this product true value addition having features such as self-curing, integral waterproofing and high strength. The product is versatile in that it can be confidently used for external plastering as well without having to worry about the damaging effects of weather later. Add to this all the other benefits of using a ready mix mortar outlined above and you have a product that would certainly meet all your plastering needs at site. BASIC ADVANTAGES OF READY MIX PLASTER Superior quality of mortar ensured by stringent quality checks of raw materials used Thoroughmixing of cement and sand done mechanically Exact mortar ratio (by volume) and consistency of product guaranteed Graded sand used ensures lower rebound loss as well as enhanced workability ADVANTAGES OF IDEAL MANPLAST – READY MIX PLASTER Many of the intermediary steps such as shifting of loose material, sieving and finally mixing are completely avoided. This results In significant labor saving. In case of conventional site-mix plaster, minimum of 2 helpers are required for 2 masons whereas for Ideal Manplast, no of helpers can be reduced to one for 2 or more masons. Enhanced speed in work as masons have to just add water and apply. Leave the headaches of sourcing cement and sand to us. Being an ISO certified company committed to quality & consistency, we ensure that industry-standard cement and sand are used for production in the right proportions. Thorough mixing of sand and cement areensured as it is done mechanically in our factory. Issues of shrinkage cracks

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