In an industry that demands lower handover time and quality focused results, traditional plastering methods can be cumbersome and time consuming, both of which make them inefficient. This has led to the need for finding technology-based solutions that reduces dependency on labor. The solution to this complex dilemma is IDEALs MACHINE PLASTERING SYSTEM.



IDEAL SPRAYPLAST is a ready mix mortar, exclusively formulated for machine application that is manufactured in a tightly controlled factory setting to ensure consistency lacking in conventional site-mix. Along with this, a factory-produced item means we can customize the product as per the projects’ specific requirements.
Being a proven ready-mix mortar, the product does not require addition of any chemicals or sand of a specific grade which in turn allows the applicator to focus on project execution alone without having to waste precious time on attending to machine related issues caused as a result. Furthermore, finer details such as conformity to a defined particle size distribution of sand as well as right proportions of chemicals & additives can be ensured.
Use of conventional mortar mix of cement and sand, hand mixed at site is an outdated practice with a myriad of issues like wastage, lack of consistency and most importantly poor overall productivity. Conventional site mix also lacks the characteristics and additives required for it to be able to flow through the machine and be sprayed after. Therefore the most obvious and effective solution is to use a proven ready mix product like IDEAL SPRAYPLAST for your machine application needs.


How are we different from other material manufacturers?

Having extensive hands on experience in this field, we understand the need and importance of qualified technical expertise when it comes to machine operation. This is why to bridge the gap between a proven product and complex plastering machine, we are offering an operator as part of our package. Being formally trained, this individual has the required skill set to resolve most machine related issues on site itself. He will also be involved in critical day to day operation related activities such as setting the required pressure for spraying, replacing a worn out rotor stator and overseeing spraying activity in general.
This way the customer has reliable on-site expertise throughout the entire project duration and peace of mind that work wont get affected due to any costly downtime. This competent individual foresees any problem as well as makes sure that consistent spraying takes place on a daily basis without any delay making machine plastering a viable and practical option unlike how its thought out to be.


Are you sure your using the right machine?

We provide you with imported, state-of-the-art machines which have been used extensively with our material in the harshest of site conditions.
To provide the customer further peace of mind, highly proficient operators manage the machine from start to finish. The maintenance and service needs of the machine will be taken care of by our professional team around the clock, thus ensuring consistency in your project schedule.

Our value proposition in exchange for your trust

Being an approved applicator of IDEAL DRYMIXES opens doors to an exciting world of opportunities taking into account the prevailing market conditions. IDEAL has proven its proficiency in the business of machine plastering by developing its product – IDEAL SPRAYPLAST – over years of strenuous R&D efforts. What sets us apart is that we see you as a partner in every way which can be seen with level of support we commit to. Furthermore we see ourselves as far more of a solution/technology expertise provider rather than just a material manufacturer. As an applicator you and your team will be the recipients of un-matched support that very few companies are able and willing to provide.
The benefits you will enjoy, which are not limited to the following, as an approved applicator of IDEAL DRYMIXES –

Training given to your masons and supervisory personnel at our facility

We will provide your masons working knowledge of our material as well as train the supervisory team on how to carry out day to operation as per our proven system to ensure maximum output per mason. The training will be carried out at our well-equipped facility located in Karur, Tamil Nadu. This practical exposure will help your team be confident and replicate the work that needs to be done at site while be prepared for any obstacle that may have to be faced.

A qualified team to support you day in and day out

IDEAL will provide you with extensively trained professionals to help you with all possible queries and obstacles. Having vast experience in each and every aspect of machine plastering, we will help your team achieve the stated outputs through both on site as well as remote assistance.

  • Proficient technicians to operate the machines

Highly trained and skilled operators will help you ensure consistent spraying is done on a daily basis, thus taking care of the most uncertain part of the entire process leaving you free of any hassles. These skilled individuals have the ability to operate as well as maintain the machines and their vast experience with onsite work helps them with foreseeing and rectifying any problem that may come up.

  • Material that gives you the flexibility

Being an in-house engineered and manufactured product, you can ask for the mortar to be customized as required for the project. Customization can be done in terms of –

*Cement to Sand ratio
*Having value added feature such as integral water-proofing, added crack resistance etc
*Packing size (standard packing is 20 KG HDPE bags)
*Use of M-sand or River sand (depending on river sand availability)

  • Providing machines (depending on availability)

Wouldn’t it be good to try out machine plastering without having to invest in a machine upfront. Reliable machines are a considerable investment, which without the right expertise can be a wasted resource. With our machines, you can avoid having to worry about this and focus on project execution to begin with. At a later stage we can help you with procuring machines, which will be a valuable asset moving forward for your operation.


The monetary benefits of Machine Plastering

The plethora of benefits you will receive as an applicator of IDEAL DRYMIXES is never ending. Apart from all what you will receive as a result of our unconditional support and valuable experience, the financial ones are even more significant.

In this economic environment where skilled labor is sparse and an expensive commodity, productivity is a matter of great concern. With an expected output per mason of 250 SQ.FT/MASON following our proven system, which is more than twice of what is achieved by conventional means, your labor cost will be halved resulting in a significant saving in overall expenses. A team of 10 MASONS (along with the required number of helpers) can be assigned to a single machine in which case the expected total daily output (per machine) works out to a staggering 2500 SQ.FT!

The material being a ready-mix, several hidden costs while purchasing sand and cement in lose are minimized to a great extent. This product, being packed in a defined volume with all the raw material already added, helps you avoid these costs all together.

Some of the major hidden costs to be considered with conventional site mix are:

  1. Storage and shifting costs of materials like cement and sand in lose
  2. Sieving sand, mixing it with cement in accordance to the required ratio/proportion
  3. Wastage while mixing as well as storing raw materials in lose
  4. Adding on-site chemicals, which is a tried and tested method that has failed, to achieve desired properties for spraying.
  5. Adding cement to improve strength.

Our product being a ready mix helps you avoid these costs all together. What this further does is that it reduces the need for support labor as well as supervision and in our experience having 1 HELPER FOR 2 MASONS is more than sufficient hence bringing down labor costs even further!

Thus, Machine plastering is an attractive solution for projects of any scale given the prevailing market condition where labor shortages are a striking reality. Our qualified expertise is unmatched in this field and our well trained staff on the subject are at you service. Partner with the company that is truly at the forefront of machine plastering technology and grow along with us to see the true potential that lies ahead.

Our machine plastering system adds great value by combining the benefits of a reliable product with the ability to plaster at twice the speed of conventional methods with less manpower involved.